Modbus RTU Fuji Alpha 5 with Omron NB10

Application

• Control Fuji Alpha 5 Servo Motor with Omron NB10 HMI.
• Servo On and Run would be controlled from PLC with Digital IO.
• Setting of Speed and Monitoring from HMI
• PLC outputs are NPN.

Electrical Wiring

Three types of of Wirings

• High Voltage wiring for Servo Drive, Servo drive to motor with prefabricated Cables from Fuji.
• Digital control Wiring between Drive IO Connector and PLC.
• Low voltage wiring for HMI
• Communication Cable between Servo Drive and HMI
• Communication Cable between PC Loader and Drive

Drive and Motor Wiring

• Connect 220V AC to L1 and L2 on the Drive.
• Connect U, V, W on the drive to Motor Power Connector.
• Encoder cable from Drive CN2 port to Motor Encoder.

Control Wiring

Fuji Alpha 5 has IO connector on CN1 port.

CN2 IO Cable

Pin No	Terminal symbol	COLOUR
1	COM IN	Red
2	CONT1	Brown
3	CONT2	Green
4	CONT3	Violet
7	CA	Blue
8	*CA	Black
14	COM OUT	White
15	OUT1	Gray
19	PPI	Pink
6	M5	Yellow

Follow the bellow wiring

• Connect Red Wire COM IN to 24 VDC
• Connect Brown Wire CONT1 to PLC Output for Servo ON
• Connect Green Wire CONT2 to PLC Output for Servo Run

Communication Wiring Drive to HMI

Fuji Alpha 5 has RJ45 with port CN 3A (IN) to NB HMI COM2 DB9 Connector

RJ45 Connector with Cat 6 cable on Drive Side

Pin No	Cable Color
3	White/Orange
4	Brown
5	White/Brown
6	Orange

9 Pin Connector on HMI Side

Pin No	Cable Color
6	White/Orange, White/Brown
8	Brown, Orange

Communication Wiring Drive to Drive

Fuji Alpha 5 has RJ45 with port CN 3B (OUT) to Fuji Alpha 5 has RJ45 with port CN 3A (IN)

Pin No	CN 3B (OUT)	CN 3A (IN)
1	Blue	Blue
2	White/Blue	White/Blue
3	White/Orange	White/Orange
4	Brown	Brown
5	White/Brown	White/Brown
6	Orange	Orange
7	White/Green	White/Green
8	Green	Green

Communication Wiring Drive to PC Loader

Connect Programming PC with USB to RS422/485 Converter

Pin No	CN 3A (IN)
3	T/R +
4	T/R -
5	T/R +
6	T/R -

Parameters

• Parameter PA3:01 to 1 for Setting CONT1 Signal as Servo ON.
• Parameter PA3:02 to 2 for Setting CONT2 Signal as Servo Run in Forward direction.
• Parameter PA3:02 to 3 for Setting CONT2 Signal as Servo Run in Reverse direction.

To change the direction without modifying CONT2 parameter, Set PA3:02 to 2 and set PA1:04 to 0 for CCW or 1 for CW.

HMI Program

• Create a New project in NB-Designer and Select correct HMI Model from PT in Project Library Window.
• In PLC tab of Project Library Window, Select Modbus RTU Extended.
• Set Station Number same as Node address of the Fuji Drive
• From Connectors tab, select Serial Port and connect drive and HMI.

Speed Change

To set speed from HMI, Create a Number Input Property. Set properties as below,

Property	Value
PT	HMI0
PLC NO	0
Port	COM2
Station	1
Area	4X-DINV
Address	16425

note

Change Station Number based on the Node address of the Drive.

Parameter PA2:72

Speed Monitor

To set speed from HMI, Create a Number Display Property. Set properties as below,

Property	Value
PT	HMI0
PLC NO	0
Port	COM2
Station	1
Area	4X-DINV
Address	4097

Please refer to Official Document for more details.